The Science of the Apex

Science is in our veins. Pioneering research on this exosuit technology started in 2015 at a leading biomechanics laboratory at Vanderbilt University. HeroWear spun out from this lab a few years later after multiple prototypes, successful experiments, peer-reviewed publications, and patents on the core technology. And the scientific studies haven’t stopped since.

The Apex is one of the most heavily researched and independently validated exoskeletons in the world. And the scientific results are unequivocal. There have been over 30 peer-reviewed academic research studies on the Apex from institutions, including:

  • Virginia Tech
  • Auburn University
  • Clemson University
  • Vanderbilt University
  • Texas A&M University
  • Iowa State University
    • University of Wyoming
    • University of Wisconsin
    • Arizona State University
    • Pennsylvania State University
    • Georgia Institute of Technology
    • Berlin University of Applied Sciences and Technology

      And there have been hundreds of industry field studies that corroborate the effectiveness, user acceptance, safety benefits, and operational impacts of the Apex. Many of these organizations have shared their field study results and takeaways publicly, including:

      • DHL (logistics)
      • SAIF (insurance)
      • U.S. Army (military)
      • Mayo Clinic (hospital)
      • Amerisure (insurance)
      • Toyota (manufacturing)
      • URM Stores (food logistics)
      • GE Aerospace (manufacturing)
      • Pinnacol Assurance (insurance)
      • General Motors (manufacturing)
      • Cargill (food production & logistics)
      • Sandia National Laboratories (government)
      • CTAG Automotive Technology Centre of Galicia (R&D)
      • Construction Scotland Innovation Centre (construction)

      10 Things We Know

      From university research to industry trials on the Apex, here’s a summary of the key learnings and converging evidence from labs and workplaces around the world.

      1. Apex reduces the strain on back muscles.

      1. Apex reduces the strain on back muscles.

      Back muscle strain reductions of 14-43% and muscle fatigue reductions of 29-47% have been validated by studies from multiple universities and backed up by user-reported data from companies using it in the field.

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      5. The Apex reduces overexertion injury risk factors.

      5. The Apex reduces overexertion injury risk factors.

      A study of Apex users working for more than 281k hours showed no back injuries reported during a period when historical data would have predicted 10.5. Additionally, ergonomic assessment tools and field study data give us reason to have confidence that these results are not anomalous.

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      6. The Apex makes lifting easier.

      6. The Apex makes lifting easier.

      Data from a combination of military studies, university studies, and HeroWear field studies from hundreds of users has reliably shown that users feel that workers make lifting easier.

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      7. The Apex is comfortable for daily work.

      7. The Apex is comfortable for daily work.

      We published the first-ever scientific peer-reviewed study characterizing the comfort limits of exoskeleton forces and this drove our design philosophy. Multiple peer-reviewed studies have reported that workers are satisfied with the comfort of the exosuit.

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      9. The Apex fits into work & is well-accepted by workers.

      9. The Apex fits into work & is well-accepted by workers.

      HeroWear-led field studies (N=379) have showen 87% of Apex 2 users report being able to perform all job tasks while wearing the exosuit. Studies from Pennsylvania State University and SAIF, and insurance company based in Oregon, have also concluded that the Apex system is a good fit for jobs involving prolonged bending or ground-level work.

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      10. The Apex is preferred over rigid exoskeletons in various jobs & industries.

      10. The Apex is preferred over rigid exoskeletons in various jobs & industries.

      In the last few years, the occupational exoskeleton field has come to the collective realization that the biggest barriers to adoption are not related to physical assistance, but rather to comfort and movement interference. Studies from Pennsylvania State University and Berlin University of Applied Sciences and Technology found that soft exosuits better fit processes and were more accepted among users.

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      If you have additional questions about the science behind the Apex or need access to some of the publications, please contact us. We’re proud of the rigorous research underlying this back-relieving, performance-enhancing technology. We’re deeply involved in science ourselves and in supporting others conducting independent, third-party research. And we’re always happy to discuss and share the current state of exosuit science.

      HeroWear field study data mentioned in the science pages are from hundreds of workers at companies in various industries, including logistics, manufacturing, retail, and construction. These represent a subset of data that HeroWear has collected from workers. The aggregated data shared are from companies that opted for their workers’ data to be included. Survey results are only included for workers who used the Apex for a minimum of 2 weeks at work, and typical usage ranged from 2-10+ weeks prior to survey completion. To avoid biasing the results, HeroWear did not pay any companies to participate. Companies purchased the Apexes used in each field study, and workers were not compensated for their feedback. Workers completed written surveys at their workplace then sent them to HeroWear for deidentification and aggregation of the results.